3 Easy Steps to Copy on a Yaskawa Robot

3 Easy Steps to Copy on a Yaskawa Robot

Copying the program data from one Yaskawa robot to another can be advantageous in situations where identical configurations are required. This method eliminates the need for manual data entry, saving a considerable amount of time and effort. Furthermore, it ensures accuracy and consistency across multiple robots, which is crucial for maintaining optimal performance and quality in industrial settings.

The process of copying involves connecting both robots to a compatible software environment, such as MotoSim or Yaskawa MotoTool. Once the connection is established, the program data from the source robot can be exported and then imported into the target robot. It’s important to ensure that both robots have similar hardware configurations to guarantee compatibility and successful data transfer.

Additionally, regular backups of the robot’s program data are highly recommended. These backups serve as a failsafe measure in the event of unexpected occurrences, such as hardware failures or accidental program modifications. By maintaining up-to-date backups, it becomes possible to restore the robot’s program to a previous state, minimizing downtime and ensuring uninterrupted operations.

Accessing the Teach Pendant

The teach pendant is a handheld device used to program and operate Yaskawa robots. It provides a user-friendly interface that allows you to access various menus and functions. To access the teach pendant:

  • Power on the robot: Turn on the power supply to the robot controller.
  • Locate the teach pendant: The teach pendant is typically attached to the robot’s manipulator or mounted on a stand.
  • Connect the teach pendant: If the teach pendant is not already connected, plug it into the designated port on the robot controller.
  • Turn on the teach pendant: Press the power button on the teach pendant to turn it on.
  • Establish communication: Press the “EStop” button on the teach pendant and wait for the “Ready” or “Online” indicator to appear on the screen. This establishes communication between the teach pendant and the robot controller.
  • Enter the teach mode: Press the “Teach” button on the teach pendant to enter the teach mode. This allows you to access the programming and operation menus.
  • Once you have successfully accessed the teach pendant, you can begin programming and operating the robot. Refer to the robot’s user manual for detailed instructions on using the various functions and menus available on the teach pendant.

    Entering Jog Mode

    To enter jog mode on a Yaskawa robot, follow these steps:

    1. Press the “Teach” button on the robot’s teach pendant.
    2. Press the “Jog” button on the teach pendant.
    3. Use the arrow keys on the teach pendant to move the robot in the desired direction.
    4. Press the “Stop” button on the teach pendant to stop the robot.

    Jog Mode Options

    | Option | Description |
    |—|—|
    | Joint Jog | Moves the robot joint by joint, allowing precise control over individual joints. |
    | Linear Jog | Moves the robot linearly, allowing for smooth and coordinated movement along a straight line. |
    | Circular Jog | Moves the robot in a circular path, allowing for precise control over the radius and orientation of the movement. |
    | Tool Jog | Moves the robot’s tool, allowing for precise control over the position and orientation of the tool. |

    Selecting the Source Program

    First, you need to select the source program that you want to copy. This program can be located in either the controller’s memory or on a connected external device. To select the source program, perform the following steps:

    1. Navigate to the “Program” tab in the MotoSim EG software.

    2. Select the “Source” tab.

    3. In the “Program” field, enter the name of the source program that you want to copy.

    4. Select the “Copy from” option.

    Depending on the location of the source program, select either “Controller” or “Host” from the drop-down menu. If you select “Controller”, the source program will be copied from the controller’s memory. If you select “Host”, the source program will be copied from the connected external device.

    Initiating the Copy Process

    1. System Setup

    Begin by powering on both the source and destination robots. Ensure they are connected via an Ethernet cable or other communication medium.

    2. Robot Mode Selection

    On the destination robot, switch to ONLINE mode. On the source robot, select MANUAL mode.

    3. FTP Configuration

    Navigate to the Setup tab on the destination robot. Select System, then Ethernet, and configure the FTP Server settings. Enable the FTP server and specify the TCP/IP port (e.g., 21).

    4. Source Robot IP Address

    On the source robot, retrieve the IP address by navigating to Setup > System > Ethernet. Make note of the IPv4 Address.

    5. FTP Client Access

    Use an FTP client (e.g., FileZilla) to connect to the destination robot’s FTP server. Enter the TCP/IP port and the IP address from the source robot as the server address.

    6. File Transfer

    Navigate to the /Backup/ directory on the source robot and select the desired backup file (.zip). Drag and drop the file into the corresponding directory on the destination robot (e.g., /Backup/).

    Parameter Description
    File Name Name of the backup file
    File Size Size of the backup file
    Creation Date Date when the backup file was created

    Verifying the Copy

    Once the copy is complete, it is crucial to verify its accuracy and completeness. Follow these steps to ensure a successful copy:

    1. Compare Program Data

    Open the original and copied programs side-by-side and compare the ladder logic, variables, and I/O assignments. Ensure they are identical in both programs.

    2. Check Symbol Table

    Verify that all symbols, including variables, labels, and constants, have been copied correctly. Ensure their addresses and values match the original program.

    3. Review Instruction List

    Go through the instruction list of both programs to ensure that all instructions, including their operands and addresses, have been copied accurately.

    4. Test Input/Output Signals

    Connect the robot to a test setup and manually trigger input signals. Observe the robot’s response to ensure that the copied program behaves as expected.

    5. Check Safety Parameters

    Verify that all safety parameters, such as emergency stop limits, have been copied correctly to ensure safe operation.

    6. Copy Other Files

    If additional files, such as custom functions or macros, were used in the original program, ensure they are also copied and assigned correctly to the robot.

    7. Comprehensive Robot Testing

    Perform a comprehensive test of the robot’s functionality by executing various pre-programmed sequences. Observe the robot’s motion, I/O behavior, and any other relevant aspects to ensure it operates as intended.

    Disabling Memory Write

    To prevent any modifications to the memory card, you must disable the memory write function. Follow these steps to disable it:

    1. Press the “MENU” key on the teach pendant.
    2. Navigate to “SYSTEM” -> “SETUP” -> “SD_CARD” using the arrow keys.
    3. Select “WRITE PROT” and press “ENTER.”
    4. Set the “WRITE PROT” value to “ON” and press “ENTER.”
    5. Press the “ESC” key to save the changes and return to the main menu.

    By performing these steps, you ensure that the memory card contents remain protected from unintentional modifications during the copying process.

    Disabling Memory Write Enable Memory Write
    MENU -> SYSTEM -> SETUP -> SD_CARD -> WRITE PROT -> ON MENU -> SYSTEM -> SETUP -> SD_CARD -> WRITE PROT -> OFF

    How To Copy On A Yaskawa Robot

    To copy a program on a Yaskawa robot, you will need to use the following steps:

    1. Turn on the robot and make sure that it is in Manual mode.
    2. Press the “Menu” button on the teach pendant.
    3. Select the “Program” option.
    4. Select the “Copy” option.
    5. Select the program that you want to copy.
    6. Select the destination for the copy.
    7. Press the “Start” button.

    Once the copy is complete, the new program will be available in the destination that you selected.

    People Also Ask About How To Copy On A Yaskawa Robot

    How do I copy a program from one Yaskawa robot to another?

    To copy a program from one Yaskawa robot to another, you will need to use the following steps:

    1. Connect the two robots using a USB cable.
    2. Turn on both robots and make sure that they are in Manual mode.
    3. On the robot that contains the program that you want to copy, press the “Menu” button on the teach pendant.
    4. Select the “Program” option.
    5. Select the “Copy” option.
    6. Select the program that you want to copy.
    7. On the robot that you want to copy the program to, press the “Menu” button on the teach pendant.
    8. Select the “Program” option.
    9. Select the “Paste” option.
    10. Select the destination for the copy.
    11. Press the “Start” button.

    Once the copy is complete, the new program will be available in the destination that you selected on the second robot.

    How do I copy a parameter file from one Yaskawa robot to another?

    To copy a parameter file from one Yaskawa robot to another, you will need to use the following steps:

    1. Connect the two robots using a USB cable.
    2. Turn on both robots and make sure that they are in Manual mode.
    3. On the robot that contains the parameter file that you want to copy, press the “Menu” button on the teach pendant.
    4. Select the “Parameter” option.
    5. Select the “Copy” option.
    6. Select the parameter file that you want to copy.
    7. On the robot that you want to copy the parameter file to, press the “Menu” button on the teach pendant.
    8. Select the “Parameter” option.
    9. Select the “Paste” option.
    10. Select the destination for the copy.
    11. Press the “Start” button.

    Once the copy is complete, the new parameter file will be available in the destination that you selected on the second robot.