Replacing the windshield on a 2005 Electra Glide is a relatively straightforward process that can be completed in about an hour with the right tools and materials. The first step is to remove the old windshield by removing the screws that hold it in place. Once the old windshield is removed, you can clean the mounting surface and apply a bead of sealant around the perimeter of the new windshield. Next, carefully position the new windshield in place and secure it with the screws. Finally, trim any excess sealant and allow it to cure before riding the motorcycle.
In addition to the steps outlined above, there are a few other things to keep in mind when installing a windshield on a 2005 Electra Glide. First, make sure to use the correct size and type of screws for the job. Second, do not overtighten the screws, as this can damage the windshield. Finally, allow the sealant to cure completely before riding the motorcycle, as this will help to ensure a secure and weatherproof seal.
Safety Precautions
Safety should always be the top priority when working on your motorcycle, especially when handling glass components like a windshield. Follow these crucial safety precautions to minimize risks and ensure a successful installation:
Personal Protective Equipment (PPE)
- Gloves: Wear heavy-duty gloves to protect your hands from cuts and abrasions while handling the windshield.
- Safety glasses: Wear safety glasses or goggles to prevent glass shards from entering your eyes.
- Long sleeves: Cover your arms with long-sleeved clothing to avoid skin irritation from the windshield cleaner.
Environmental Precautions
- Well-ventilated area: Work in a well-ventilated area to minimize exposure to fumes from windshield adhesive and cleaner.
- Clean workspace: Keep your workspace clean and free of debris that could damage the windshield or cause injury.
- Adequate lighting: Ensure your workspace has ample lighting to improve visibility and reduce the risk of accidents.
Handling the Windshield
- Inspect carefully: Before installation, thoroughly inspect the windshield for any cracks, scratches, or other damage. Do not attempt to install a damaged windshield.
- Handle with care: Use both hands to lift and carry the windshield to avoid dropping or breaking it.
- Use suction cups or a lifting device: If you have a heavy or wide windshield, consider using suction cups or a lifting device to assist with handling.
Gathering Necessary Tools and Materials
Before embarking on the task of installing a windshield on your 2005 Electra Glide, it is essential to gather the necessary tools and materials. Here’s a comprehensive list to ensure a smooth installation process:
Tools:
a. 8mm Socket and Ratchet
b. 10mm Socket and Wrench
c. Phillips-head Screwdriver
d. Flat-head Screwdriver
e. Measuring Tape
f. Shop Towels
Materials:
a. Windshield for 2005 Electra Glide
b. Windshield Mounting Brackets (typically included with the windshield)
c. Black RTV Silicone
d. Isopropyl Alcohol
e. Blue Masking Tape
Specific Windshield Parts
| Item | Part Number |
|---|---|
| Chromed Windshield | 58419-05A |
| Windshield Brackets | 58420-05 |
| Windshield Trim Ring | 58124-05 |
Ensure you have the correct part numbers and quantity of each item before proceeding with the installation. Missing or incorrect parts can lead to delays and potential complications.
Removing the Old Windshield
1. Gather Your Tools
You will need a few tools to remove the old windshield. These include:
– A Phillips head screwdriver
– A flat head screwdriver
– A putty knife
– A new windshield
2. Remove the Windshield Trim
The first step is to remove the windshield trim. This is the black plastic piece that surrounds the windshield. To remove it, use a Phillips head screwdriver to remove the screws that hold it in place. Once the screws are removed, you can gently pry the trim off with a flat head screwdriver. Be careful not to damage the trim or the windshield.
3. Disconnect the Wiring
Once the windshield trim is removed, you will need to disconnect the wiring for the windshield wipers and defroster. To do this, simply unplug the connectors. If the wires are difficult to unplug, you can use a flat head screwdriver to gently pry them apart.
| Connector | Location |
|---|---|
| Windshield Wipers | At the base of the windshield, on the driver’s side |
| Windshield Defroster | At the top of the windshield, in the center |
4. Remove the Windshield Bolts
The windshield is held in place by four bolts. To remove them, use a Phillips head screwdriver. Once the bolts are removed, you can carefully lift the windshield off of the frame. Be careful not to drop the windshield, as it is heavy.
Preparing the New Windshield
Before installing the new windshield on your 2005 Electra Glide, there are a few important steps that need to be taken to ensure a proper fit and seal.
4. Clean the Mounting Surface
Thoroughly clean the mounting surface on the fairing where the new windshield will be installed. Use a mild detergent and warm water to remove any dirt, dust, or debris. Allow the surface to dry completely before proceeding.
Tips for Cleaning the Mounting Surface:
| Tip |
|---|
| Use a soft cloth or sponge to avoid scratching the surface. |
| Rinse the surface thoroughly with clean water to remove any residue. |
| Dry the surface completely with a clean, lint-free cloth. |
Once the mounting surface is clean and dry, you can proceed to the next step of the installation process.
Installing the Windshield Bracket
Begin by removing the existing one if there’s already a windshield bracket. Remove the screws securing the bracket to the motorcycle frame, and then detach the bracket.
Position the new windshield bracket on the motorcycle frame in the desired location. Ensure it’s centered and aligns correctly with the mounting points.
Once the bracket is aligned, insert the mounting screws. Hand-tighten them initially, but don’t fully tighten them yet.
Double-check the alignment of the bracket. Ensure it’s still centered and level before proceeding.
Tighten the mounting screws securely using a wrench. Apply firm but gradual pressure to avoid overtightening and damaging the threads or bracket.
Positioning and Securing the Windshield
Once the rubber seal is in place, it’s time to position and secure the windshield. Start by aligning the windshield with the fairing. Ensure the windshield is centered and sitting flush against the fairing. Once it’s aligned, use the mounting hardware to secure it.
Mounting the Windshield
The windshield is typically secured using bolts or screws. Insert the bolts or screws through the holes in the windshield and into the corresponding holes in the fairing. Tighten the hardware securely but avoid overtightening.
Tightening the Hardware
After the hardware is inserted, tighten it gradually. Use a socket wrench or screwdriver to tighten the bolts or screws. Start by tightening the hardware at one corner of the windshield. Gradually work your way around the windshield, tightening each bolt or screw until it’s snug. Avoid overtightening, as this can damage the fairing or windshield.
Checking the Seal
After the windshield is secured, check the seal between the windshield and the fairing. Ensure there are no gaps or air leaks. If you notice any gaps, use a small amount of silicone sealant to seal them. After the sealant has dried, recheck the seal to ensure it’s airtight.
Installing the Trim
Finally, install the trim pieces that cover the mounting hardware. These trim pieces typically snap into place or are secured using screws. Once the trim pieces are in place, your windshield installation is complete.
| Hardware | Quantity |
|---|---|
| Bolts | 6 |
| Screws | 4 |
Caulking and Sealing
After placing the windshield in its final position, it’s crucial to seal around its perimeter to prevent water and air from leaking into the interior. This process involves both caulking and sealing the windshield.
Caulking
First, remove any excess adhesive or sealant that may have squeezed out around the windshield during installation. Use a clean cloth or paper towels to wipe away any residue.
Next, apply a thin bead of black automotive-grade silicone caulk around the base of the windshield, where it meets the fairing. Use a caulk gun to apply an even, consistent bead. Make sure to fill any gaps or voids between the windshield and the fairing.
Sealing
Once the caulk has been applied, it’s time to seal the windshield using a rubber or neoprene gasket. The gasket will create a watertight seal and prevent air leaks.
Position the gasket around the perimeter of the windshield, ensuring that it fits snugly between the windshield and the fairing. Use a rubber mallet or a wooden block to gently tap the gasket into place. Apply even pressure around the entire perimeter to ensure a secure seal.
Once the gasket is in place, use a small amount of silicone sealant to seal any gaps or voids between the gasket and the windshield or fairing. Use a clean cloth or paper towels to wipe away any excess sealant.
Here’s a table summarizing the steps for caulking and sealing a windshield:
| Step | Action |
|---|---|
| 1 | Remove excess adhesive or sealant. |
| 2 | Apply a thin bead of silicone caulk around the base of the windshield. |
| 3 | Position the gasket around the perimeter of the windshield. |
| 4 | Gently tap the gasket into place. |
| 5 | Apply silicone sealant to any gaps or voids. |
| 6 | Wipe away any excess sealant. |
Installing Trim and Accessories
Installing Trim
Once the windshield is in place, it’s time to install the trim. The trim helps to secure the windshield and give it a finished look. To install the trim, simply slide it over the windshield and tighten the screws.
Installing Accessories
In addition to trim, there are a number of other accessories that you can install on your Electra Glide. These accessories can include things like a windshield bag, a GPS mount, or a fairing.
Wiring Accessories
Some accessories, such as a GPS mount or a fairing, will require wiring. To wire these accessories, you will need to run wires from the battery to the accessory. You can either run the wires through the frame of the motorcycle or use a wire harness.
Running Wires Through the Frame
To run wires through the frame, you will need to drill holes in the frame. Once you have drilled the holes, you can run the wires through them and secure them with zip ties.
Using a Wire Harness
A wire harness is a bundle of wires that is designed to make it easy to wire accessories. To use a wire harness, simply plug the harness into the accessory and then connect the other end of the harness to the battery.
Connecting Accessories to the Battery
To connect accessories to the battery, you will need to use either a fuse block or a relay. A fuse block is a simple device that connects multiple accessories to the battery. A relay is a more complex device that allows you to control the flow of electricity to an accessory.
| Fuse Block | Relay |
|---|---|
| Simple to install | More complex to install |
| Less expensive | More expensive |
| Not as reliable | More reliable |
Inspecting and Finalizing
Step 5: Apply Primer
Thoroughly clean the area where the primer will be applied with rubbing alcohol and a microfiber cloth. Follow the instructions on the primer can and apply a thin, even coat to the damaged area. Allow the primer to dry completely according to the manufacturer’s instructions.
Step 6: Apply Paint
Shake the paint can well, then apply several light coats of paint to the damaged area. Allow each coat to dry completely before applying the next. Be sure to blend the edges of the paint with the surrounding paint to avoid a noticeable difference.
Step 7: Apply Clear Coat
Once the paint is dry, apply several light coats of clear coat to protect the paint and give it a glossy finish. Allow the clear coat to dry completely before continuing.
Step 8: Wet Sand the Repair
Once the clear coat has dried, wet sand the repair using 1500-grit sandpaper. Use light, circular motions, and be sure to soak the sandpaper in water regularly. Avoid sanding the surrounding areas as much as possible.
Step 9: Polish the Repair
- Apply a small amount of polishing compound to a soft cloth or buffing pad.
- Use a variable-speed polisher or drill fitted with a buffing pad to apply the compound to the repair.
- Start on the lowest speed setting and gradually increase the speed until the compound is evenly distributed.
- Use a light touch and move the polisher in small, circular motions.
- Continue polishing until the repair is completely smooth and shiny.
Step 10: Protect the Repair
Once the repair is polished, apply a protective sealant to help prevent future damage. Follow the instructions on the sealant can for proper application.
Tools You’ll Need
- Phillips head screwdriver
- Flat head screwdriver
- ¼-inch socket wench
- ¼-inch socket
- 8mm socket
- 8mm socket wrench
- Windshield
- Windshield gasket
- Windshield molding
- Windshield screws
- Windshield nuts
- Windshield washers
Tips for Maintenance and Care
1. Keep your windshield clean.
A dirty windshield can obstruct your vision and make it difficult to see the road ahead. Clean your windshield regularly with a mild detergent and water. Avoid using harsh chemicals or abrasive cleaners, as these can damage the windshield.
2. Inspect your windshield for cracks or chips.
Small cracks or chips can quickly turn into larger problems. If you notice any damage to your windshield, have it repaired or replaced as soon as possible.
3. Avoid driving in extreme weather conditions.
Extreme heat or cold can damage your windshield. If possible, avoid driving in these conditions, or park your motorcycle in a sheltered area.
4. Use a windshield cover.
A windshield cover can help protect your windshield from the elements. When you’re not riding, cover your windshield to keep it clean and free of debris.
5. Apply a windshield sealant.
A windshield sealant can help prevent leaks and drafts. Apply a sealant around the edges of your windshield to keep it in place.
6. Tighten all windshield screws and nuts.
Loose screws or nuts can cause your windshield to vibrate or rattle. Check all windshield screws and nuts regularly and tighten them as needed.
7. Replace worn or damaged windshield gaskets.
Windshield gaskets can deteriorate over time. If you notice any cracks or tears in your gaskets, replace them as soon as possible.
8. Use a windshield washer fluid.
Windshield washer fluid helps to clean your windshield and remove dirt, bugs, and other debris. Use a windshield washer fluid that is specifically designed for motorcycles.
9. Avoid using harsh chemicals or abrasive cleaners.
Harsh chemicals or abrasive cleaners can damage your windshield. Use a mild detergent and water to clean your windshield, and avoid using any products that contain ammonia or bleach.
10. Handle your windshield with care.
Windshields are fragile and can easily be damaged. When handling your windshield, be careful not to drop it or scratch it. Store your windshield in a safe, dry place when you’re not using it.
How to Install Windshield on a 2005 Electra Glide
Installing a windshield on a 2005 Electra Glide is a relatively simple task that can be completed in a few hours. By following the steps outlined below, you can easily install a new windshield on your motorcycle.
Materials Needed:
- New windshield
- Mounting brackets
- Screws
- Wrench
- Socket set
Step 1: Remove the old windshield
To remove the old windshield, locate the two screws that are holding it in place. Use a wrench or socket to loosen the screws, then carefully lift the windshield off the bike.
Step 2: Install the mounting brackets
The mounting brackets will be attached to the bike’s frame. Use the screws that came with the brackets to secure them in place.
Step 3: Attach the windshield
Once the mounting brackets are installed, you can attach the windshield. Carefully lift the windshield into place and line it up with the brackets. Use the screws that came with the windshield to secure it in place.
Step 4: Tighten the screws
Once the windshield is attached, tighten the screws that are holding it in place. Be sure to tighten the screws evenly to prevent the windshield from cracking.
People Also Ask
How do I choose the right windshield for my Electra Glide?
When choosing a windshield for your Electra Glide, there are a few things to consider. First, think about what you will be using the bike for. If you plan to do a lot of long-distance riding, you will want a windshield that provides good wind protection. If you plan to do more around-town riding, you may prefer a shorter windshield that provides less wind protection but allows for a wider field of view.
Can I install a windshield myself?
Yes, installing a windshield on a 2005 Electra Glide is a relatively simple task that can be completed in a few hours. By following the steps outlined above, you can easily install a new windshield on your motorcycle.
How much does it cost to install a windshield?
The cost of installing a windshield on a 2005 Electra Glide will vary depending on the type of windshield you choose and the labor costs of the mechanic who is installing it. Typically, you can expect to pay between $100 and $200 for a windshield and installation.
