3 Simple Steps to Replace Your RV Awning

Maintaining the functionality and aesthetics of your RV is paramount. Among its essential components, the awning plays a crucial role in providing shelter and protection. However, over time, wear and tear or unforeseen circumstances may necessitate its replacement. Replacing an RV awning is a task that requires careful planning and execution. This comprehensive guide will walk you through the step-by-step process, empowering you to restore your RV’s awning to its former glory.

Before embarking on the awning replacement journey, meticulous preparation is key. First and foremost, ensuring the safety of your RV and yourself is non-negotiable. Park your RV on a level surface, engage the parking brake, and disconnect the electrical power. Gather the necessary tools and materials, including a new awning fabric, a wrench or socket set, a ladder, and safety glasses. Additionally, enlist the assistance of a friend or family member to facilitate the process.

With the preparatory steps complete, the actual replacement procedure can commence. Begin by retracting the old awning fabric and removing the end caps that secure it to the roller tube. Subsequently, unbolt the roller tube from the RV’s sidewall and carefully detach it. Measure and cut the new awning fabric to the appropriate length, ensuring it extends beyond the roller tube on both sides. Slide the new fabric onto the roller tube and reattach the end caps. Finally, reinstall the roller tube onto the RV’s sidewall, secure it with bolts, and extend the new awning to verify its proper operation.

Gathering Essential Materials

Preparing for an RV awning replacement requires meticulous gathering of essential materials. Here’s a comprehensive guide to ensure you have everything you need:

Materials for Awning Replacement

– Awning Fabric: Select a durable and UV-resistant fabric designed specifically for RV awnings. Determine the appropriate size and style to match your existing awning.

– Awning Arm Kits: Consisting of support arms, brackets, and hardware, these kits provide the framework for suspending the awning fabric. Ensure they align with the dimensions and weight capacity of your RV.

– Awning Rollers: These cylindrical metal tubes facilitate the retraction and extension of the awning fabric. Choose rollers that align with the fabric’s width and length.

– Awning Springs: These heavy-duty springs assist in the smooth operation of the awning, ensuring it retracts and extends effortlessly. Determine the appropriate spring tension for the size of your awning.

– Fabric Retainers: These components attach the awning fabric to the rollers and prevent it from billowing or separating during use. Select retainers compatible with the fabric and roller system.

– Hardware Kit: This kit includes bolts, nuts, washers, and other hardware necessary for securing the awning components and mounting the awning to the RV.

– Awning Motor: The motor powers the awning’s retraction and extension. Determine the required motor size and voltage based on the awning’s dimensions and weight.

– Awning Control: The control system allows you to operate the awning remotely. Choose a control that can withstand outdoor conditions and provides the desired level of functionality.

Removing the Old Awning

1. **Gather tools and materials:** You’ll need a ladder, screwdriver, wrench, pliers, and a new RV awning.

Retract the awning: Manually or electrically retract the old awning completely into its casing. This will make it easier to work on.

Detailed steps:
- Locate the awning control switch or crank handle.
- If using a switch, simply flip it to the "retract" position.
- If using a crank handle, turn it clockwise until the awning is fully retracted.
- Ensure that the awning fabric is neatly rolled up inside the casing.
Disconnect utilities: Turn off the power to the awning motor (if applicable) and disconnect any gas lines.
Remove the end caps: Use a screwdriver or wrench to remove the screws or bolts holding the end caps in place.
Detach the awning arms: Loosen the bolts or screws that secure the awning arms to the RV body. Use a wrench or a socket wrench for this task.
Unfold and remove the awning fabric: Once the arms are detached, the awning fabric can be unfolded and carefully removed.
Dispose of the old awning: Follow proper disposal guidelines for your area to dispose of the old awning.
Clean the mounting surface: Wipe down the mounting surface on the RV body to remove any dirt or debris before installing the new awning.

Preparing the Roller Tube

The roller tube is the heart of your RV awning, so it’s essential to prepare it properly before installing the new fabric. Here’s how to do it:

Remove the old fabric. To do this, simply unroll the awning and detach the fabric from the roller tube. You can use a screwdriver or a pair of pliers to remove the screws or bolts that hold the fabric in place.
Clean the roller tube. Once the old fabric is removed, clean the roller tube with a damp cloth to remove any dirt or debris. You can also use a mild detergent if the roller tube is particularly dirty.
Inspect the roller tube. Before installing the new fabric, it’s essential to inspect the roller tube for any damage. Look for any cracks, dents, or other damage that could compromise the integrity of the roller tube. If you find any damage, you should replace the roller tube before installing the new fabric.
Apply a lubricant. Once the roller tube is clean and inspected, apply a lubricant to the tube. This will help the new fabric roll smoothly and prevent it from sticking to the tube.
Install the new fabric. Once the roller tube is prepared, you can install the new fabric. To do this, simply align the fabric with the roller tube and attach it to the tube using screws or bolts. Be sure to tighten the screws or bolts securely so that the fabric is held in place.

Installing the New Awning Fabric

1. Start by removing the old awning fabric from the awning frame. To do this, simply untie the ropes or straps that are holding the fabric to the frame.

2. Measure the length of the old awning fabric and cut a new piece of fabric to the same length.

3. Lay the new awning fabric over the awning frame and center it. Then, tie the ropes or straps to the frame to secure the fabric in place.

4. To ensure that your awning fabric is properly tensioned, you will need to adjust the tension screws on the awning frame. To do this, follow these steps:

– Locate the tension screws on the awning frame. They are usually located on the ends of the frame.

– Turn the tension screws clockwise to tighten the fabric.

– Turn the tension screws counterclockwise to loosen the fabric.

– Tighten the fabric until it is taut, but not too tight. You should be able to push on the fabric with your finger and it should give slightly.

– Once the fabric is properly tensioned, tighten the set screws on the tension screws to keep them in place.

5. Finally, unroll the awning and test it to make sure that it is working properly.

Attaching the Awning to the Roller Tube

Once the awning fabric is hooked onto the awning rail, it’s time to attach it to the roller tube. This process involves the following steps:

Slide the keyhole end of the fabric into the track on the roller tube. The keyhole end will be on the end of the fabric that is opposite the awning rail.
Pull the fabric taught and insert a bolt through the hole in the fabric and into the roller tube. You may need to use a screwdriver or wrench to tighten the bolt.
Cut off any excess fabric. Once the fabric is attached to the roller tube, you can cut off any excess fabric. Be sure to leave a few inches of extra fabric so that you can tuck it under the awning roller.

Tips for Attaching the Awning to the Roller Tube

When attaching the awning fabric to the roller tube, be sure to keep the fabric taut. This will help to prevent the fabric from sagging or tearing.
Use a bolt that is the correct size for the hole in the fabric. A bolt that is too small may not be strong enough to hold the fabric, and a bolt that is too large may damage the fabric.
Once the awning fabric is attached to the roller tube, you can tuck the excess fabric under the awning roller. This will help to keep the fabric from getting caught in the wind or rain.

Troubleshooting Problems with Attaching the Awning to the Roller Tube

If you have any problems attaching the awning fabric to the roller tube, here are a few things you can try:

Check to make sure that the keyhole end of the fabric is properly inserted into the track on the roller tube. The keyhole end should fit snugly into the track.
If the bolt is not going through the hole in the fabric, you may need to widen the hole or use a smaller bolt.
If you have any excess fabric, you can cut it off. Be sure to leave a few inches of extra fabric so that you can tuck it under the awning roller.

Reattaching the Awning to the RV

Once you have the new awning in place, it’s time to reattach it to the RV. This process is typically much easier than replacing the awning fabric, as it simply involves reinserting the awning into the brackets that held it in place previously.

Step 1: Align the Awning

Lift the new awning into place and align it with the brackets on the RV. Make sure that the awning is facing the correct direction and that the edges are aligned with the edges of the brackets.

Step 2: Slide the Awning into the Brackets

Gently slide the awning into the brackets. You may need to use a rubber mallet to tap the awning into place. Be careful not to damage the awning or the brackets.

Step 3: Secure the Awning

Once the awning is in place, insert the bolts or screws to secure it to the brackets. Tighten the bolts or screws until the awning is snug. Do not overtighten the bolts or screws, as this can damage the awning or the brackets.

Step 4: Test the Awning

Open and close the awning to make sure that it is functioning properly. If the awning does not open or close smoothly, check for any obstructions or damage.

Step 5: Lubricate the Awning

To keep the awning functioning smoothly, lubricate the moving parts of the awning with a silicone-based lubricant. This will help to prevent the awning from sticking or binding.

Step 6: Inspect the Awning Regularly

Inspect the awning regularly for any signs of damage, such as tears, rips, or fading. If you find any damage, repair it promptly to prevent further damage. A table summarizing the steps is provided below:

Step	Description
Step 1	Align the Awning
Step 2	Slide the Awning into the Brackets
Step 3	Secure the Awning
Step 4	Test the Awning
Step 5	Lubricate the Awning
Step 6	Inspect the Awning Regularly

Adjusting the Awning Arms

Once the new awning fabric is installed, the awning arms need to be adjusted to ensure proper tension and support for the fabric. This involves adjusting the length of the awning arms to match the distance between the roller tube and the rafter on the RV.

To adjust the awning arms, follow these steps:

Step	Action
1	Locate the adjustment bolt on the awning arm. It is usually a hex bolt or a wing nut located near the hinge point of the arm.
2	Loosen the adjustment bolt using a wrench or pliers.
3	Extend or shorten the awning arm to match the distance between the roller tube and the rafter.
4	Tighten the adjustment bolt to secure the arm in place.
5	Repeat the process for the other awning arm.
6	Check the tension of the awning fabric. It should be taut but not overly tight. Adjust the arm length as needed.
7	Once the awning arms are properly adjusted, the awning should extend and retract smoothly without any binding or sagging. Test the awning’s operation a few times to ensure it is working correctly. If any issues arise, consult the manufacturer’s instructions or seek professional assistance.

Sealing and Waterproofing

1. Inspect Existing Awning

Thoroughly inspect the awning for any signs of damage, such as tears, holes, or UV degradation.

2. Clean and Dry Surface

Clean the surface where the new awning will be installed with a damp cloth and mild detergent. Allow the surface to dry completely.

3. Apply Primer (Optional)

For better adhesion, apply a primer specifically designed for awning fabrics to the installation area.

4. Position New Awning

Carefully position the new awning over the installation area, ensuring it is properly aligned and centered.

5. Secure Awning

Secure the awning to the RV using the provided hardware, such as bolts, screws, or self-tapping screws.

6. Seal Joints

Apply a generous amount of sealant to all joints and seams around the awning, including where the awning fabric meets the RV body. Use a high-quality sealant designed for outdoor use and UV resistance.

7. Install End Caps

Install end caps on the ends of the awning to prevent water and debris from entering.

8. Apply Waterproofing Treatment

To enhance the waterproofness of the awning, apply a waterproofing treatment specifically designed for awning fabrics.

Materials Required:

1. Waterproofing Treatment (e.g., Scotchgard, ReviveX): Protects the awning fabric from water stains and repels moisture.

2. Soft Cloth or Sponge: Apply the treatment evenly and gently.

3. Water Source: Rinse off excess treatment after application.

Steps:

a. Clean the Awning: Remove any dirt or debris from the awning fabric with a damp cloth or brush.

b. Apply Treatment: Apply the waterproofing treatment according to the manufacturer’s instructions, using a soft cloth or sponge to spread it evenly over the entire awning surface.

c. Allow Adhesion: Allow the treatment to soak into the fabric for the recommended amount of time.

d. Rinse and Dry: Use a water source to gently rinse off any excess treatment. Allow the awning to air dry completely.

Testing the Functionality of the Awning

1. Unfurling and Rolling Back

Unfurl the awning completely using the motor or manual crank.
Ensure smooth operation without any snags or hesitations.
Roll back the awning and check if it retracts evenly and securely.

2. Inspecting Fabric Condition

Examine the awning fabric for any rips, tears, fading, or mildew.
Check for proper tension and ensure the fabric is not sagging or buckling.

3. Examining Support Arms

Inspect the support arms for any bends, cracks, or loose connections.
Ensure they are sturdy and provide adequate support to the awning.

4. Checking Motors and Gearbox

For motorized awnings, check the motor for any unusual noises or vibrations.
Inspect the gearbox for any leaks or damage to the gears.

5. Verifying Electrical Connections

For motorized awnings, ensure the electrical connections are tight and free of corrosion.
Check for any loose wires or damaged terminals.

6. Inspecting Roller Tube

Examine the roller tube for any dents, bends, or rust.
Ensure the tube is straight and rotates smoothly.

7. Checking Wind Sensors (if Equipped)

If the awning has wind sensors, test their functionality by manually creating some wind movement.
The sensors should trigger the awning to retract automatically.

8. Examining Remote Control (if Equipped)

For motorized awnings with remote control capabilities, check the functionality of the remote.
Ensure it operates the awning smoothly and without any delays.

9. Additional Testing for Sliders and Cable-Driven Awnings

Sliders: Check the slider tracks for any debris or obstructions that could hinder smooth operation.
Cable-Driven Awnings: Inspect the cables for any rust, fraying, or stretching. Ensure they are properly tensioned and securely attached to the awning and support arms.

Test	What to Check
Unfurling and Rolling Back	Smooth operation, no snags or hesitations
Inspecting Fabric Condition	No rips, tears, fading, or mildew
Examining Support Arms	No bends, cracks, or loose connections
Checking Motors and Gearbox	No unusual noises, leaks, or damaged gears
Verifying Electrical Connections	Tight and free of corrosion
Inspecting Roller Tube	No dents, bends, or rust
Checking Wind Sensors (if Equipped)	Trigger automatic retraction upon wind movement
Examining Remote Control (if Equipped)	Smooth and immediate operation
Additional Testing for Sliders	Clean and debris-free slider tracks
Additional Testing for Cable-Driven Awnings	No rust, fraying, or stretching of cables

Maintaining the New Awning

Once your new RV awning is installed, proper maintenance is crucial to ensure its longevity and functionality.

Regular Cleaning

Cleaning the awning regularly removes dirt, debris, and bird droppings, preventing buildup and damage. Use a mild soap solution and a soft cloth.

Lubrication

Lubricating the awning arms and other moving parts reduces friction and ensures smooth operation. Use a silicone-based lubricant every season or as needed.

Inspection

Inspect the awning regularly for any signs of damage, such as rips, tears, or loose fabric. Address any issues promptly to prevent further problems.

Storage

When the awning is not in use, store it properly to protect it from the elements. Fully retract the awning and cover it with a protective cover.

Retraction in Windy Conditions

Retract the awning promptly when wind speeds reach 20 mph or higher. Excessive wind can cause damage to the awning and the RV.

Avoid Obstacles

Ensure that there are no obstacles in the awning’s path when extending it. Objects like tree branches or power lines can damage the awning or injure people.

Use Awning Stabilizers

Awning stabilizers provide additional support and prevent the awning from swaying in windy conditions.

Regular Fabric Treatment

Treating the awning’s fabric with water repellent or UV protectant solutions helps resist fading, mildew, and water damage.

Professional Inspection

Consider scheduling a professional inspection of your RV awning every 2-3 years to ensure its overall health and safety.

Troubleshooting

Problem	Solution
Awning doesn’t extend/retract smoothly	Lubricate the moving parts or inspect for obstacles.
Rips or tears in the fabric	Repair or replace the damaged fabric promptly.
Awning arms squeak	Lubricate the arms and inspect for loose bolts.

How to Replace an RV Awning

Replacing an RV awning can be a daunting task, but it is one that can be accomplished with the right tools and a little bit of patience. Here are the steps on how to replace an RV awning:

Gather your tools: You will need a ladder, a drill, a screwdriver, a socket wrench, a tape measure, a level, and a caulk gun.
Remove the old awning: Start by removing the screws that hold the awning in place. Once the screws are removed, the awning can be lifted off the RV.
Install the new awning: Place the new awning on the RV and align it with the holes in the roof. Use the screws to secure the awning in place.
Caulk the seams: Once the awning is installed, caulk the seams around the edges to prevent water from leaking in.
Test the awning: Open and close the awning to make sure it is working properly.